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The equipment we present is a filling and closing machine for automatic processing of vials and bottles in glass, plastic, or metal, for liquid, semisolid, and powder products, in sterile areas or clean rooms.
Production speed: up to 150 units per minute.
The design has been made for use in sterile areas, in compliance with cGMP and US-FDA regulations, and in special accordance with the requirements of the pharmaceutical industry.
Filling from 0.1 ÷ 540 ml.
The filling station can be equipped with a maximum of 6 peristaltic pumps, valveless rotary piston pumps, or powder dosers.
In accordance with the product characteristics, there are different dosing systems:
Using “CIP-SIP” construction elements, it is not necessary to remove the product contact parts for cleaning or sterilizing.
The pick & place station places the rubber stopper onto the vial fully or partially, depending on the application (injection or lyophilized).
The closing station is equipped with a closing head of three forming rollers. Optionally, the closing process can be done with a tangential forming roller head, characterised by the minimum generation of particles during the closing process.
All closures currently used can be easily handled, such as:
For products that require lyophilisation, the following processes can be carried out in two separate machines:
The changeover to a different format is carried out quickly, easily and without tools, by exchanging complete sets of format parts.
Feeding of the closures is done automatically by vibrating feeders, made of AISI-316L stainless steel.