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VLS + LyoPharm

400

Freeze dryer automatic loading and unloading system for vials

Output up to 24,000 uph / From 2 to 45 m² of shelf area

Model	NLS Nest loading system	VLS Vial loading system	VLS⁺ Vial loading system
Load sequence	PUSH-IN	Row by Row PUSH-IN	PULL-IN
Unload sequence	PULL-OUT	Multiple Row PUSH-OUT	PUSH-OUT
Based technology	Robot	Servo cylinder	Servo chain
Output max.	115 "Nest" / h	12,000 uph	24,000 uph

Model	LyoPharm
Shelf area	800 x 900 mm						1,200 x 1,200 mm						1,500 x 1,600 mm						1,500 x 2,000 mm
Shelf area (m²)	2.16	2.88	3.6	4.32	5.04	5.76	7.2	8.64	10.08	11.52	12.96	14.4	16.8	19.2	21.6	24	26.4	28.8	30	33	36	39	42	45
Nº of shelves	3	4	5	6	7	8	5	6	7	8	9	10	7	8	9	10	11	12	10	11	12	13	14	15
Shelves clearance (mm)	105	90	75	105	90	75	105	90	75	105	90	75	105	90	75	105	90	75	105	90	75	105	90	75
Chamber width	2,000 mm						2,300 mm						2,500 mm						2,500 mm
Chamber height	2,200 mm			2,500 mm			2,500 mm			2,900 mm			2,500	2,900 mm			3,400 mm		3,400 mm			3,600 mm
Condenser capacity (kg)	40	45	50	65	80	80	120	150	200	200	250	250	300	350	400	450	450	500	600			800
Trays	300 x 400 mm						300 x 400 mm						300 x 400 mm						300 x 400 mm
Condenser temperature	-85 ºC						-85 ºC						-85 ºC						-85 ºC
Shelves temperature range	from -60ºC to +85ºC						from -60ºC to +85ºC						from -60ºC to +85ºC						from -60ºC to +85ºC

Optional equipment

The chamber
- Rectangular chamber
- Pressureless vessel
- Injected foam insulation
- Cooling by cold water circuit

Connection with condenser
- Butterfly valve
- Mushroom valve
- Bottom shelf closing

Ice condenser
- Integrated underneath, on the same floor
- Integrated on the side, on the same floor
- Outside, behind the camera, on the same floor
- Outside, under the camera, on another floor

Shelves movement
- Closing system hydraulic piston
- Bellows
- Connection with the automatic charging system

CIP
- Chamber and condenser cleaning system
- Recirculation system with heating
- Multiple cleaning cycles

SIP
- PED-EN13445
- ASME
- Chamber cool-down after SIP

Plant distribution
- 1st floor
- 2 floors
- Passthrough system

Additional elements
- ATEX (processed with solvents and alcohol)
- Cold tray loading
- Frozen tray loading
- Nucleation technology

Refrigeration
- Piston compressor
- Screw compressor
- Liquid nitrogen system
- Cascade system
- Cooling system without PCA
- Compressed air system

Door
- Full size door
- Automatic locking
- Slot front door (constant loading level)
- Full size sub-door
- Cooling by cold water circuit

Process sensors
- Pirani
- Capacitive
- Temperature probes (Pt-100 / Thermocouple)
- Redundant temperature probes (Pt-100 / Thermocouple)
- Wireless temperature monitoring
- Full batch traceability software

Control systems
- Rockwell / Siemens Automation PLC
- Integrated HMI
- SCADA
- Electronic recorder
- Electronic Server and Think Client
- Cycle optimization technology

Filter vent system
- Sterilizable
- Ports for integrity testing
- Secondary venting cycle
- Secondary vent filter
- Water filter integrity test

Vacuum system
- Sealed vacuum pumps with blowing system
- Redundancy (additional pump)
- Dry pumps with blowing system

Always at your disposal!

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