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The equipment we present is a compact filling and closing machine, for automatic processing of vials and bottles in glass, plastic, or metal, for liquid, semisolid, and powder products, in sterile areas or clean rooms.
The design has been made in compliance with the regulations of the cGMP and US FDA, in special accordance with the requirements of the pharmaceutical, biotech, cosmetic, chemical and similar industries.
Production speed: up to 7,200 units per hour.
The filling station is equipped with a peristaltic pump, valveless rotary piston pump, or powder doser.
When using “CIP-SIP” construction elements, it is not necessary to remove the product contact parts for cleaning or sterilizing.
All production parameters can be saved in the PLC, through different recipes. The parameters are:
New recipes can be easily created and edited.
Dosing volumes from 0.1 up to 100 ml.
The pick & place station places the rubber stopper onto the vial fully or partially, depending on the application (injection rubber stopper or lyophilized rubber stopper). Stoppers are handled by vacuum.
The closing station is equipped with a pneumatic crimping head. Optionally, the closing process can be done with a tangential rolling head, characterised by the minimum generation of particles during the closing process.
All closures currently used can be easily handled, such as:
For products that require freeze-drying, the following processes can be carried out in two separate machines:
In order to work in sterile or clean room applications, Dara provide different solutions, such as LAF, RABs, or isolators.
The generated sterile air ensures a permanent and reliable expulsion of particles and microorganisms from the working area.
Using an isolator or RABs system improves the sterily conditions and offers a better protection of the product and for the user, according to pharmaceutical standards.